Enameled copper wires, round

Enameled copper wires, rectangular

Fiber-covered rectangular copper strips

Tape-covered rectangular copper conductors

Packaging of covered winding wires

Copper Rod, Busbars & Profiles

COSMOS CONDUCTORS Pvt., Ltd., established in the year 1989 is 70 Kms from Bangalore international Airport and is located on Golden Quadrilateral NH-4 Highway. The city of Tumkur is well connected with Railways, Roads and Airport enables better logistics to supply goods by fast mode within INDIA and Abroad. COSMOS Group has two manufacturing Units. The second unit is M/s. KOPMELT EXTRUSIONS Pvt., Ltd. Both units are located with in 800 meters in Sathyamangala Industrial Area, Tumkur.

The units are located in KIADB Industrial area and meet all statutory requirements. They are equipped with world-class manufacturing and testing facilities & managed by Professionally and Technically Qualified personnel with vast experience in the field. The products meet National & International Standards and Customer’s Specifications.

The Group has installed capacity 10,000 MT/annum to manufacture various products & will be enhanced to 12,000 MT/annum .The products manufactured are:

Round winding wires from 8 swg to 22 swg (dia 5.00 mm to 0.60 mm)
Rectangular bare and insulated conductors 4 Sqmm to 70 Sqmm.
Busbars from upto 2000 Sqmm.
ETP copper, Oxygen free copper, Silver bearing copper with required profiles.

COSMOS is approved by RDSO, NTPC & NPCL. Our prestigious customers include ABB, Emerson ,Marathon Electric Motors India Ltd., Alstom, Schnieder ,BHEL(Units at Hardwar, Jhansi, Bhopal and Hyderabad), Romarsh El-Componics Technologies ltd , BOSCH Ltd , Kirloskar Electric company, Railways & others.

The Groups products are widely used by manufactures of,

Rotating machines ,rotor and stator windings
Power, Distribution and Dry type Transformers
Auto electricals
Magnetic applications
Traction motors.
Power and Control panel boards
Commutator segments

Group future plans:

We intend to expand our range by manufacturing new products, sub assemblies like field coils , diamond coils for stator windings , coils for auto electricals .The group has acquired industrial land within in 3 kms from existing units to expand its activities and introduce new products.

Certifications and recognitions:

Our quality Management system of two units are certified for ISO 9001-2008 and ISO 14001:2008
KOPMELT is certified for ISO 14001 : 2008 by TUV

Manufacturing facilities / Process

Induction melting furnace with continuous casting line for copper rod
Extrusion Machines with Hydraulic Draw Bench
Wire drawing machines, Flattening mills, Bright Annealing, Enameling and Glass covering, Taping machines etc.